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A 3D-printed flow device to perform droplet-based liquid-liquid extraction for monitoring mineral oil contamination
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A 3D-printed flow device to perform droplet-based liquid-liquid extraction for monitoring mineral oil contamination

Busie Samantha Mokoena
Master of Science (MSc), University of Johannesburg
2026
Handle:
https://hdl.handle.net/10210/521565

Abstract

Mineral oils are a variety of colorless, odorless products derived from crude oil, that are made up of a complex mixture of compounds. These compounds are collectively known as mineral oil hydrocarbons (MOH) and can be classified into two major classes: mineral oil saturated hydrocarbons (MOSH) and mineral oil aromatic hydrocarbons (MOAH). Mineral oil is used in various industries, including the pharmaceutical, cosmetic and food industries. Therefore, consumers may be exposed to mineral oil. Consuming certain mineral oil hydrocarbons has adverse effects on human health; MOSH entails unbranched and branched hydrocarbon chains that can bioaccumulate in human tissues and it is speculated to be harmful to the liver, while MOAH consists of aromatic species, which have the potential to be carcinogenic. Since MOSH and MOAH have distinct health effects, separating and quantifying them is necessary. There is thus a need for the development of effective analytical techniques for the detection and quantification of MOSH and MOAH, to safeguard human health. Currently, solid-phase extraction (SPE), liquid chromatography (LC), and high-performance liquid chromatography (HPLC) are used to separate MOSH and MOAH fractions, while gas chromatography (GC-FID) is used for quantification. Using these approaches is either costly, requires a large solvent volume, or is timeconsuming. This project developed a cost-effective method for the selective extraction of mineral oil, separating saturated and aromatic species, using a 3D-printed flow system to perform droplet-based liquid-liquid extraction with designer solvents. A 3D-printed flow device was developed with dimensions of 30, 50, and 4 mm, two 1.1 mm inlets, a T-junction mixing point, and a single 0.8 mm channel that leads to the outlet. The device was designed with Fusion360 and printed with polypropylene using a Prusa 3Mk+ 3D printer. A deep eutectic solvent containing silver trifluoromethanesulfonate was successively synthesised, confirmed with Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR), and was used as the acceptor phase. An in-line phase separator was incorporated into the flow system to improve automation...
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