Abstract
D.Phil. (Chemistry)
Polycaprolactone (PCL), a linear, biodegradable polymer, and ethylene vinyl acetate (EVA), a branched copolymer, were used to prepare PCNs via the melt-blending method. Organoclay of the type Cloisite® 20A (C20A) and bentonite clay were used as fillers. The results show that the structure of a polymer matrix plays a significant role towards compatibilisation with the silicate layers of the clay. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed an exfoliated-intercalated mixed morphology for the PCL matrix. However, for the EVA matrix, silicate layers agglomerated to form tactoids and resulted primarily in an intercalated morphology. Fourier transform infrared (FT-IR) spectroscopy was used to determine the nature of the interactions between the polymer and the filler. The thermal properties were investigated using thermogravimetric analysis (TGA) and indicated that, with an increase in clay loading, the thermal stability was reduced for both matrices, notwithstanding the type of polymer or clay used.
Using EVA and C20A, this study revealed that more exfoliated nanocomposite structures can be obtained by using a modified solution-blending technique. This technique is a hybrid of the melt-blending and solution-blending methods. When compared to the melt-blending method, the modified solution method was found to be an efficient method for producing nanocomposite strips with uniform dispersion of the clay at organoclay loading of 8% and crystallinity by extrusion. However, the melt-blending method produced nanocomposites with high porosity, intercalation and thermal stability whereas the modified solution-blending technique resulted in more intercalated-exfoliated morphology, but less porosity and thermal stability. Despite the positives drawn from the modified solution method, the melt-blending method was used throughout for nanocomposites intended for application in water treatment. This was done because the solution used in the modified solution method could not be completely removed from the nanocomposite. Organic solvents can have a negative effect on the environment and human life.