Abstract
D. Ing.
Power electronics refers to electronic processing of electrical power. In this process the electrical
power is controlled by switching of power semiconductor devices as well as electromagnetically
stored in electrical and magnetic fields while the energy flow is directed through selective
conduction paths. The losses/power-efficiency of all these actions is of paramount importance in
the processing. The lack for standardisation and the absence of a modular approach is a barrier
to the development of more compact systems. Recently more research resources have been
invested in development of integrated power electronic modules as an attempt to solve this
problem.
By integrating power electronic components, an increase in the power density is achieved, which
unfortunately also leads to higher internal heat-generation and higher operating temperatures.
This has an unfavourable effect on electronic behaviour and the reliability of the structures. In
order to maintain the advances made in volume reduction of integrated power electronics,
efficient and cost effective methods for removing heat is of essence.
In this investigation the performance of rectangular cross-section embedded solid-state heatextraction
inserts to increase thermal heat spreading and the reduction of steady-state peak
temperatures was evaluated theoretically and experimentally. Theoretically, the cross sectional
aspect ratio of such inserts was thermally optimised for a wide range of dimensional, thermal, and
material property conditions.
Possible materials investigated for use as heat extractors in power electronics include aluminium
nitride, beryllium oxide, and synthetic diamond. The presence of interfacial thermal resistance
was theoretically found to have a significant detrimental influence on the thermal performance of
an integrated heat-extraction system and should be minimised as far as possible.
For conditions commonly found in integrated power passives, continuous embedded heatextraction
layers are proposed. Theoretically it is shown that such inserts can aid in the increase
of power density by reducing the temperature increase per unit volume of heat-generation.
Experimental test results corresponded closely with the theoretically expected allowed increase in
heat-generation that could be accommodated due to the heat-extraction action of the inserts. As
an experimental system, insertion of aluminium nitride into ferrite in an integrated
electromagnetic power passive module was investigated. An increase of 187% in the effective
power density could be achieved due to the presence of aluminium nitride heat-extraction layers
embedded into ferrite.
Preliminary magnetic flux density optimisation, in terms of the volume fraction occupied by a
parallel-layered heat-extraction system, was performed for a wide range of heat-extraction
materials, and interfacial resistance values.